Parts that Make
Long Lasting Difference
Round parts
Screws, cones, mixer rings
-
Milled from a single piece – ensures an exceptionally
strong structure - Robotic welding (hard-facing)
- 4-5 mm hard layer on the flight sides
- Unique welding process – multi-layer hard-facing with pure alloy on the final surface for superior abrasion and corrosion resistance
- Ground and polished final surfaces
- Threaded holes for easy disassembly
- Sealing grooves (Viton or stainless-steel rings) to protect the main shaft
- Custom geometries for process optimization
Round parts are available in various qualities:
- CH - Cost-efficient
- HF - Balanced performance
- DH - Good perfomance
- HFX/DHX - Premium performance
FLAT parts
Cage bars
- Hard-faced (HF) quality with 4–5 mm hard layer (60 HRC)
- Available with or without integrated spacers
- Precision-ground angles to ensure maximum oil yield
- Custom geometries for process optimization
Clamping bars and scrapers
Available in various material qualities:
- hard-faced (HF)
- case-hardened (CH)
- flame-hardened (FH)
- special vacuum-hardened tool steel (DH)
Flat parts are available in various qualities:
- CH - Cost-efficient
- HF - Balanced performance
- DH - Good perfomance
- HFX/DHX - Premium performance
Main shafts, cages
Main shafts
- Length up to 5000 mm, with internal bores up to 3000 mm
- Manufactured from various steel qualities.
Cages
- Cast steel construction – manufactured from high-quality steel castings
- High-precision machining using the latest milling and boring technologies
- Full certification – delivered with raw material certificates, ultrasonic test reports, and quality documentation
- Cage refurbishing
Frequently Asked Questions
What is the role of a screw press in vegetable oil extraction?
The screw press is considered the “heartbeat” of the extraction process. It uses mechanical precision to generate immense pressure within a calibrated cage, effectively separating oil from solids. The efficiency of this component directly dictates the profitability of the entire mill.
Why should I invest in high-performance screws and cage bars?
In the high-stress environment of an oil mill, components are subject to extreme wear. High-performance parts with superior wear resistance and engineered geometries act as safeguards for production stability. They minimize costly downtime and prevent yield loss, keeping your operation competitive.
How does T-1 Ada differ from an Original Equipment Manufacturer (OEM)?
While we match or exceed OEM performance, we offer greater flexibility. We don’t just manufacture parts; we engineer performance by combining 40 years of heritage with material science and real-world operational insights to redesign parts for better efficiency.
How do you optimize parts for better performance?
Our engineering team utilizes a comprehensive optimization process that includes:
- Reverse Engineering: Analyzing existing parts to find areas for improvement.
- Geometry Optimization: Refining shapes to improve flow and pressure.
- Material Selection: Using advanced alloys and specialized surface treatments to increase durability.
How does T-1 Ada ensure the quality and reliability of its components?
We follow a rigorous production and quality control cycle:
- Precision Production: Maintaining tight tolerances and controlled processes.
- Reliability Checks: Implementing thorough inspection and full traceability for all parts.
- Continuous Improvement: Using field feedback to constantly refine our designs.
What are the economic advantages of working with T-1 Ada?
Our solutions are designed to improve your bottom line through:
- Lower OPEX: Minimizing overall operational expenses through more efficient pressing.
- Increased Profit: Reducing the frequency and cost of spare parts and maintenance.
- Predictable Costs: We offer flat-rate monthly maintenance plans that include spare parts.
Can your process help with new market trends, such as plant-based proteins?
Yes. Our pressing process is designed to address modern market applications, specifically the production of high-protein concentrates, allowing you to tap into new revenue streams beyond oil.
What kind of maintenance support do you offer?
We provide all-inclusive maintenance support. This includes specialized expertise to ensure longer part life and “Science Backed Technology” to ensure your mill operates at peak performance consistently.